Job Description

Role: FAI Specialist (First Article Inspection)

Location: Cheltenham

Duration: 12 months

Rate: Up to £42 per hour (Umbrella only)

Inside IR35

Job Description Summary

As an NPI TE Hardware Engineer, you will be responsible for leading, specifying, designing & developing, Test Equipment solutions for power distribution and control programmes. You will work as part of an integrated product team to develop and implement TE Hardware for Qualification & deliver test solutions for the latest power distribution controls products.

You will take an innovative approach to problem-solving, demonstrate good people leadership skills, independence, sound technical judgement and be able identify and breakdown complex problems and formulate solutions.

Job Description

We are seeking a detail-oriented and experienced FAI Specialist to join our PCB manufacturing team. The successful candidate will play a crucial role in ensuring the quality and compliance of our products through the execution of First Article Inspections (FAI). This position requires a strong understanding of PCB manufacturing processes, inspection methodologies, and quality assurance standards. Key Responsibilities: - Conduct First Article Inspections (FAI) on newly manufactured PCBs to ensure compliance with design specifications and industry standards.

As part of the FAI, ensures that the automated programmes, manufacturing documentation, and associated tooling will consistently produce product that conforms to design documentation.

Develop and maintain FAI documentation, including problem reports, inspection plans, and non-conformance reports (NCRs).

Collaborate with engineering and production teams to clarify specifications and resolve any discrepancies identified during fist article inspections.

Utilize various inspection tools and equipment (e.g., calipers, microscopes, and automated optical inspection systems) to perform thorough evaluations of PCBs.

Analyze inspection results and provide feedback to the manufacturing team to drive continuous improvement in production processes.

Train and mentor production staff on FAI procedures and best practices in quality assurance.

Assist in the development and implementation of quality control plans and inspection criteria for new products.

Monitor compliance with relevant industry standards (e.g., IPC, ISO) and internal quality management systems.

Participate in root cause analysis (APPS) and corrective action planning for any quality issues identified during the FAI process.

Maintain up-to-date knowledge of industry trends, regulations, and best practices related to PCB manufacturing and quality assurance.

Required Qualifications

Experience in Electrical Engineering, Manufacturing Engineering, Quality Assurance, or a related field environments. - Has experience in PCB manufacturing or quality assurance.

Has knowledge of PCB design and manufacturing processes, as well as industry standards (e.g., IPC-A-600, IPC-A-610).

Proficient in the use of inspection and measurement tools and techniques. - Excellent analytical and problem-solving skills, with a keen eye for detail. - Strong communication skills, both verbal and written, with the ability to collaborate effectively across teams. - Ability to work independently and manage multiple projects simultaneously in a fast-paced environment. - Certification in quality control (e.g., Six Sigma, ASQ) is a plus