Give Mechanical, Electrical and Technical support to the Manufacturing site in terms of preventative maintenance, reactive/breakdown maintenance, support of new installations and improvements to increase reliability and reduce running costs. Across the site there are a wide range of CNC machines including Star, GMC, Mazak and Haas, bespoke manufacturing equipment and robotic automation cells in order to manufacture and assemble the products.
The role is to provide reactive breakdown Maintenance and to practice a proactive approach to ensure breakdowns are not repeated through using tools such as Root Cause Analysis, Preventative Maintenance, Time Based Maintenance, Predictive Maintenance and TPM (Operator cleaning, Lubricting and inspections).
This position also includes being on the call out rota covering the Manufacturing departments 7 days per week.
The function will take daily direction from the Production Supervisors and Maintenance Supervisor.
Tasks / Responsibilities:
Ensure all work is carried out to H&S standards – Lock out tag out, Permit controlled work for Contractors and company personnel, all equipment requiring LOLER inspections are coordinated to ensure all lifting and slinging equipment is always within inspection date
Perform planned Maintenance activities and maintain high level of compliance >90% – coordinate with Production Supervisor for equipment access
Control machine spares for area of responsibility – sourcing, ordering and organizing – utilize the vend machine for repetitive high volume consumable parts and other critical spares which can be controlled with this method
Maintain records of Maintenance work – In-house breakdowns, corrective work and external contracted work from OEM suppliers and specialists – utilize the Mobile Pro Pirana system to ensure records and history is updated frequently and following the work
Work with Production to ensure TPM checks are completed by the operators and any Maintenance corrective actions are followed up and completed within 48hrs
Undertake unplanned maintenance activities liaising with production and looking for root causes and countermeasure to prevent reoccurrence
Provide out of hours maintenance support for all areas working shifts
Undertake Project work which will involve machine moves, installations, upgrades and improvements etc Involvement in setting up spares system for new and existing equipment, preventative maintenance records and TPM checks for Operators
Liaise with external suppliers and specialists to fault find and support Machine reliability
Utilize root cause analysis and complete breakdown reports to find root cause and implement countermeasures to prevent reoccurrence
Take responsibility for 5S and housekeeping in own workshop and other areas used – 5S taget >85%
Assist with training and guidance of apprentices, operators and other members of staff as required
Attend meetings to provide technical support on breakdowns or work arounds when equipment has failed – dates for when countermeasure will be put in place and improved Maintenance techniques
Participate in training and development opportunities to keep knowledge abreast with technology
Occasional offsite travel to visit machine builders, training or equipment inspections
Minimum HNC in Mechanical or Electrical
Multi skilled Technician – Mech/Elec
H&S qualification (preferred)
CNC equipment – Mazak, Haas, GMC, Star (Desired)
Omron PLC experience (Desired)
Experience of Robotics (Desired)
Experience in a high quality focused environment (Essential)
Experience of fault finding bespoke equipment - Mech & Elec (Essential)
Omron PLC Trained (Desired)
Fanuc Robot Trained (Desired)
H&S – IOSH, NEBOSH etc
Permit to work knowledge & understanding